The University of Iowa's DEC PDP-8Restoration Log
Part of
the UI-8 pages
|
This is a chronological log of the progress restoring the University of Iowa's PDP-8 computer. Entries are added at the end as work progresses.
The System |
---|
Looking through 20-year-old e-mail, I find that we seem to have lost the high-speed paper-tape punch. I doubt we will be punching much tape after we restore the machine, so while that is annoying, it does not stop us from moving ahead.
Bug 1: The front panel seems to be in very good shape, but on closer inspection, the plastic switch handles at the left end of the row of switches are chipped, as if they collided with something. They feel loose, and it is probable that the plastic ears that hinge some of these switch handles to their switches have broken. This is a known problem with many models of the PDP-8, and several solutions have been developed over the years.
Fortunately for antiquarians, although the three Ace (tubular) key locks on the PDP-8 are moderately secure, DEC keyed all their computers alike. The key that came with this computer is marked XX2247, and an Internet search on that key reveals that all DEC computers made in the 1960s and 1970s were keyed alike (at least, by default). The three locks are:
Back side |
---|
Opening the door, the only hardware mounted on the inside face of the
door (aside from a bar that could be used to organize cables)
is the power control panel, behind plexiglass. Everything
is very clean -- a good sign. The only hardware mounted on the
back of the main rack behind the door is the power suply for the
computer. The back of the computer and the pile of cables in the
bottom of the rack are clearly visible in the photo.
Left side |
---|
Bug 2:
You can also see a problem with the machine. There are
8 card-edge connectors facing to the front on the side of the black
box holding the core memory. All but one of the circuit cards that
should be plugged into these connectors have fallen out, probably
simply as the result of vibration. Fortunately, they're all still
there.
Right side |
---|
Bug 4:
If you look at the close-up photo of the right side of the computer, you can
see what look like black ribbon cables. These connect the left and right
half-backplanes of the machine. On poking one with a finger, a related
problem became evident: These ribbon cables are etched copper foil on some
kind of flexible plastic backing, coated with an insulating layer.
Unfortunately, the insulating layer has turned to goo. The cables are
probably still good, electrically, but they will not survive many flexing
cycles from opening and closing the two half-backplanes. We should find
an appropriate replacement material for these cables. There are a total
of six of them.
Left half backplane |
---|
Bug 6: With the computer pulled out on its slides, I took the key to the computer and tried to unlock the latch in the top center rail that holds the two half-backplanes in their closed position. (you can see the key in the upper right of the photo of the exposed left side of the backplane.) That lock had not been opened for at least 20 years, and it was stuck solid. The trick to releasing it is to stick a screwdriver (very carefully) under the top rail to apply force to the latch that the lock turns. It turns counterclockwise, as seen from above.
Once unlocked, the two half-backplanes open out on hinges. The left half is the memory side. The large black box in the center top is the 4K by 12 bit Ferroxcube core memory. A close reading of the quality control label on the memory shows that it was accepted on 10/??/?5. The handwriting is not clear, but it seems safe to read it as some time in October 1965.
The backplane is wire-wrapped with 24-gauge wire. You can see from the photo that it's done by a robotic wire-wrap machine, giving neat diagonal and vertical wire runs instead of the tangled mess that results when a backplane is wired by hand. At the top of the left half backplane, there is a label that is peeling off. Across the top is the preprinted legend
DIGITAL EQUIPMENT CORPORATION
CORE MEMORY
08-291-1000 Type 184A
Right half backplane |
---|
DIGITAL EQUIPMENT CORPORATION
CENTRAL PROCESSOR
08-291-0100 Type PDP8-85
Power Monitor |
---|
It's fairly safe to guess that the machine was routinely turned off when not in use -- otherwise, it would have run up far more hours before falling into disuse in the late 1970s. If used for 40 hours per week 50 weeks per year, 26879 hours translates to over 13 years of productive use, roughly 1966 to 1979.
This panel is only accessible when the machine is undergoing maintenance.
It has power outlets where the technician can plug in small test equipment,
an auxiliary on-off switch, and a meter to monitor the power supply output
(with a switch to select which output voltage it monitors).
Front Panel |
---|
Bug 5:
The inch-deep space immediately below the front panel is where the
table-top goes. The drawing on page 204 of the PDP-8 Users Handbook
(F-85 5/66), also on page 7-4 of the PDP-8 Maintenance Manual
(F-87 2/66) shows a table top cantelevered 18 inches beyond the front edges
of the rack skins, with its left side flush with the outside edge of the
rack skin and its right side protruding an extra 9 inches. The
drawing on page 1-12 of the Maintenance Manual shows as gull-wing
table with stabilizing legs attached to the front of the cabinet that looks
like the front half of the gull-wing table DEC sold for the table-top model,
documented in the previously cited drawing.
The legs under the gull-wing table would be the ultimate insurance against
having the rack fall over. As received, the rack is definitely unstable
when the computer is slid all the way out.
The ADC rack |
---|
The ADC/multiplexor |
---|
The Tally reader |
---|
The mystery |
---|
The Teletype |
---|
Bug 8: The electrical wires at the back are another puzzle. Normal Teletypes have one power cord and one data cable. This seems to have two data cables. And all the wires have been pulled out of their strain reliefs and will need to be redone before anyone even thinks about plugging this in.
Bug 9:
Also, although impossible to see in the
photos, the rubber head on the print hammer is shot. That's common with
old teletypes, and apparently easy to fix with a piece of vinyl tubing as
a replacement hammer head.
Balance |
---|
Suggested rule: Never slide the computer out of the rack unless the
leveling feet are screwed down to carry the weight of the rack.
Backplane latch |
---|
Power Supplies |
---|
The power supplies are extremely simple, by modern standards, consisting of transformers, rectifiers and filter capacitors, with nothing resembling a voltage regulator. This is misleading, at least in the case of the CPU, the transformer itself is the voltage regulator, using controlled saturation of the magnetic circuit to give constant output voltage over a wide range of input voltages.
Bug 10:
The electrolytic capacitors are a problem.
They have not been used in approximately 30 years. They will need to be
reformed by carefully running a very low current through them to rebuild
the dielectric. This would be easier if the connections to the capacitors
were made with screws -- the fact that all these connections are soldered
means we must either unsolder them or try to reform the dielectrics of each
capacitor bank in parallel, a risky proposition.
Decayed door gasket |
---|
Bug 11:
There is another decayed foam strip that needs to be dealt with.
As with Bug 3,
this involves foam strips in aluminum channels. These strips are less
conspicuous than the ones noted previously; they serve either to seal or
damp vibrations in the rear doors of each cabinet.
Bus cables |
---|
Here are some of the cables that were tangled in the bottom of the computer rack. At this point, the main I/O bus cables were left in the rack. These two cables use standard Flip-Chip boards as connectors, so they plug backplane slots at both ends. The conductors are coaxial cables, 9 per board. DEC used 6 such cables to carry the PDP-5 and PDP-8 I/O bus from one device to the next as the daisy-chained I/O bus. Each of these cables is made of 9 coaxial cables.
One of these two cables has come unbundled in the middle and is very
snarled. One of the conductors in this snarled area has been cut.
Analog cable? |
---|
This cable has only 4 strands of coax in it, two ending in BNC connectors,
one ending in a big fat connector, and one twin banana plug. The worst-case
guess at this cable's purpose is that it was some kind of special-purpose
analog cable related to a long-finished psychology experiment.
I/O interface cables |
---|
The other three cables were, apparently, connectors to various I/O devices.
They have standard DEC card-edge connectors on one end, and specialized
device connectors on the other end. One cable is Y-shaped, with two card-edge
connectors because it has more than 9 data lines. The other two have 9 lines
each. One is clearly marked "TALLY READER" -- the cable to the high speed
paper-tape reader?
The bottom rear center of the main pull-out frame holding the half-backplanes of the CPU has a metal tag attached giving the machine's serial number, 85.
|d|i|g|i|t|a|l| | EQUIPMENT | PDP-8 | |
CORPORATION | |||
MAYNARD MASSACHUSSETTS | 85 |
The power control panel on the inside of the back door of the computer rack has a sticker giving its model number:
|d|i|g|i|t|a|l| | POWER | 834 |
CONTROL |
The power supply for the CPU is Type 708.
The serial number on the FERROXCUBE memory module on the left half-backplane is 51-238-71. The model number field is blank.
The text at the right-top of the ADC rack (to the right of the word-length knob) gives the model numbers as follows:
A-D | CONVERTER | 138E |
MULTIPLEXER | 139E |
There is a University of Iowa inventory tag on the right skin of the ADC rack. The inventory number is 178448.
The paper tape reader in the ADC rack has two serial number labels. The label from the vendor, on the center right top, seen from the back, is printed in red ink on aluminum and reads:
SERIAL 9789 |
TMC |
TECHNICAL MEASUREMENT |
CORPORATION |
the label from the manufacturer on the far right top, seen from the back, is printed in negative, blue on aluminum, reading:
SERIAL NO 351/0811 | ||
TALLY | ||
424 TAPE READER |
The topmost of the two power supplies on the back door of the rack has no markings. Is it some kind of homebrew supply?
The bottomost power supply on the back door of the rack has the following label:
|d|i|g|i|t|a|l| | POWER | 779 | ||
SUPPLY |
Bug 11: When this bug first came to light, only one gasket was noted on the back door of each cabinet -- the gasket on the latch side of the door against which the door slams when closed. There is a second identical gasket (equally decayed) on the hinge side, sitting between the doorjam and the edge of the door. You can only see this when the rack side skin on the hinge side is removed and the door is open.
Tally reader cable |
---|
Bug 12: Find where the other end of the paper-tape-reader cable is supposed to plug in. It is possible that it was plugged into one of the homebrew interfaces in the same rack as the reader.
Bug 13: Build the necessary secondary cable to bring 110 volt power from the power distribution panel on the ADC rack to a Jones plug to power the paper tape reader.
Teletype data cable |
---|
Bug 8: As already noted, the wires at the back of the Teletype have all been pulled out of their strain relief.
Bug 14: The cut cable needs one of three things: Either replace the entire length of the cable up to the connector where it mates with the Teletype, splice the cable where it was cut, or add a connector where it was cut. It would be sensible to use a connector compatible with the one at the back of the Teletype, but see Bug 15.
Bug 15: The 12-pin Jones plug in the Teletype cable is not really appropriate. If our restoration philosophy allows, replace it with a 6-pin connector. There may be no standard for this, but 6-pin Jones plugs are still available.
There are some difficult to see aluminum labels hiding inside the machine. Each wing of the computer has its own serial number on an aluminum label on the top rear vertical member, adjacent to the hinge. The label faces inward toward the connector blocks and is obscured by the ribbon cables that connect the two half backplanes.
The memory side aluminum label reads:
|d|i|g|i|t|a|l| | EQUIPMENT | M8 100 | |
CORPORATION | |||
MAYNARD MASSACHUSSETTS |
The CPU side aluminum label reads:
|d|i|g|i|t|a|l| | EQUIPMENT | 8P-103 | |
CORPORATION | |||
MAYNARD MASSACHUSSETTS |
Hunting around the mystery backplanes, more labels came to light. Each machine-wire-wrapped mounting panel has an aluminum label on the inside of the left mounting plate (when seen from the rear). In general, these labels were invisible until the adjacent boards were removed. In some cases, there were also paper labels. The top panel of the ADC rack has this aluminum label:
|d|i|g|i|t|a|l| | EQUIPMENT | 138E-14 138E-13 | |
CORPORATION | |||
MAYNARD MASSACHUSSETTS |
The panel immediately below on the ADC rack has two paper labels immediately next to the aluminum one:
DIGITAL EQUIOMENT CORPORATION |
MULTIPLEXER CTRL |
08-291-2600 Type 139 |
DIGITAL EQUIOMENT CORPORATION |
AD Converter |
08-291-8100 Type 138E |
The aluminum label on this panel reads:
|d|i|g|i|t|a|l| | EQUIPMENT | AA03- 10 | |
CORPORATION | |||
MAYNARD MASSACHUSSETTS |
The next panel down, one of the mystery panels that was obviously hand wired, has a paper label on the outside of the right mounting plate, when seen from the rear. This label reads
|d|i|g|i|t|a|l| | MOUNTING | 1943 | ||
PANEL |
In the previous attempt to document the Tally paper tape reader, the full manufacturers label was not transcribed. It reads:
SERIAL NO 351/0811 | ||||||||
TALLY | ||||||||
424 TAPE READER | ||||||||
MOTOR 60 CYCLE 115 VOLTS .44 AMPS | ||||||||
FUSE 6/10 AMP MDL (BUSS) | ||||||||
CAPSTAN DRIVE MECHANISM
| 24
| PULSE VOLTS
|
| 50
| COIL OHMS
| |
The bottom two mystery panels also have labels on the inside of the left mounting plate, when seen from the rear. The top one of the pair has two paper labels and an aluminum label. To the extent they are legible, the paper labels read:
DIGITAL EQUIOMENT CORPORATION |
OSCILLOSCOPE DISPLAY |
08-291-3400 Type 34D |
DIGITAL EQUIOMENT CORPORATION |
///ME OPTION & CLOCK |
//-/91-2500 Type 151 |
The aluminum label on this panel reads:
|d|i|g|i|t|a|l| | EQUIPMENT | 340 18 10 | |
CORPORATION | |||
MAYNARD MASSACHUSSETTS |
At the bottom left of the rosewood veneer front of the computer just above the front panel there are two yellowed pieces of paper taped to the front. They contain typed text:
|
|
|
Mystery power supply |
---|
Cut power wires |
---|
Miscellaneous photos |
---|
Missing portraits |
---|
Bug 6: There is a trick to unlocking the latch that holds the two half backplanes of the computer in their folded configuration: With one hand, squeeze the two halves together while turning the key with the other hand. This releases the friction on the latch and allows the key to turn. Problem solved!
Map of 34D Scope Display |
---|
The plastic shroud over the Teletype was removed, exposing the glorious electromechanical complexity of the Teletype and allowing assessment of the damage to the paper-tape reader. The assessment work remains to be done.
The Teletype unshrouded |
---|
The Teletype label on the lower back, just to the right of the power cord, reads, in negative, black ink on aluminum:
TELETYPE CORPORATION |
MODEL 33 CSAM |
SUPPLY INPUT: 115 V. 60~ A.C. 4 AMP. MAX. |
SIGNAL INPUT: 50 V. MAX. D. C. 0.1 AMP. MAX. |
The right side of the typing unit chassis, just below the carriage motion belt, has a label reading, in negative, yellow ink on aluminum:
REMANUFACTURE DATE: | 10/30/74: |
BY CARTERFONE COMM. CORP. |
Reader & punch |
---|
Bug 7:
With the plastic covers removed, the broken brackets for the paper-tape
reader are clearly visible. The best guess we can infer from the nature
of the break is that someone tried to use the paper-tape reader as a handle
to lift the Teletype. Obviously, the cast metal frame was not strong enough
for this. The cast metal frame was removed from the bottom of the reader
in preparation for building new mounting brackets for the frame. Although
there are 5 screws on the bottom holding the reader, 4 of them are leveling
screws. Only the central (black) screw actually holds the reader to the
frame casting.
Broken cover |
---|
Hammer |
---|
Tagged and shelved |
---|
The lab now has a broom, dustpan, paper towels, spray cleaner, WD-40, and scouring pads. Most of the dust from the crumbled gaskets has been swept up.
Bug 7: The broken frame casting of the Teletype's paper-tape reader has been taken home for repair. The plan is to replace the two broken ears with steel angle brackets, with one leg of each bracket held to the inside of the "bucket" of the casting by screws from outside the "bucket". There is no room for nuts inside the "bucket", so the brackets will be drilled and tapped. The casting is supposed to rest flush with the main frame of the Teletype, so flat-head screws will be used, countersunk into the outside of the "bucket".
A scrap panel |
---|
Max Dietrich |
---|
See the log entry for March 27
for the terminal strip connections in the Teletype and the pinout on the
6-pin Jones plugs in the cable.
TTY Repairs |
---|
The angle brackets available in the hardware
store were too thin and had holes in the wrong places, so the new brackets
were forged from 1/2 inch by 1/8 inch bar stock. It was heated to red heat
and hammered to a 90 degree bend, with the axis of the bend about 5 degrees
away from perpendicular to the axis of the rod, so that the protruding ears
would tilt slightly to the front. The broken pieces were used as templates
to drill the holes for the vertical mounting screws. After filing the scars
off of the frame where the ears broke free, the brackets were clamped in place,
aligned with reference to the edge of the scar, and then mounting holes were
drilled. The holes in the brackets were tapped 6-32, and the holes in the
frame casting were drilled out to clearance and countersunk. Flat-head 6-32
screws were then cut to length to secure the brackets.